ROCHO optimized economize energy heat treatment process for automotive parts
Date: Jul 1st, 2022
Read:
Share:
The heat treatment process for automotive parts include conventional heat treatment, chemical heat treatment, induction heat treatment, etc. For the different working conditions and technical requirements of the parts, ROCHO provides the optimal processes and high-performance heat treatment equipment to meet the requirements of high efficiency, low consumption, light pollution and high automation.
1, The use of energy-saving heat treatment production line and controlled atmosphere heat treatment equipment, the basic furnace type including periodic sealed box type furnace, continuous controlled atmosphere heat treatment furnace, mesh belt furnace, etc. Most manufacturers use periodic sealed box-type furnace, because the box furnace has advanced design and manufacturing, high degree of automation, flexible and reliable operation, diversification of structure types, etc., not only to adapt to the requirements of multi-variety, small and medium-sized batch production, but also to adapt to the requirements of a single variety of mass production.
Auto parts heat treatment process should be reasonable selection of equipment, so as to achieve energy saving and environmental protection, large furnace than small furnace energy saving, continuous furnace than cycle furnace energy saving, cylinder furnace than rectangular furnace energy saving; reduce the weight of the material plate, material basket and fixture, can save 10 ~ 20% of the electricity; optimize the furnace structure design, the use of sealed furnace structure, to prevent air leakage and inhalation of air, the choice of insulating properties of good light refractory materials for the furnace lining, in order to reduce heat loss, improve the thermal utilization rate; make full use of waste heat, to achieve a furnace multi-purpose.
2, ROCHO design high frequency induction quenching equipment, adopt electromagnetic induction heating technology, due to the many advantages of high efficiency, energy saving, environmental protection, in line with the needs of modern automotive production workshop, the technical level has been rapidly improved, so it has been widely used in the field of automotive parts, such as valves, tappets, connecting rods, crankshafts, camshafts, gears, etc.
3, Vacuum heat treatment furnace can achieve heating in less oxygen atmosphere. Vacuum heat treatment is an energy-saving, clean heat treatment process method to ensure the quality of heat treatment of automotive parts, while having a good energy-saving and environmental protection effect, can achieve clean production.
ROCHO provides vacuum heat treatment furnaces, which are high-efficiency, energy-saving, clean and environmentally friendly, and can realize typical equipment for heat treatment process such as vacuum oil quenching, high-pressure vacuum air quenching, and vacuum tempering. The currently developed heating technology has achieved degreasing, degassing, and non-oxidative heating, and has also solved the problems of preventing element volatilization and adhesion.
ROCHO is an industry leader in induction heat treatment technology field. Our technical team has extensive engineering experience and expertise in providing energy efficient, environmentally friendly equipment and innovative technological solutions for the treatment of automotive components and other heat treatment systems. Contact us today to learn about the latest induction hardening systems and heat treatment equipment.
